Get In Touch

Precision Manufacturing

Cutting

  • Shearing
    Cuts metal sheets up to 0.5 inches thick with tight tolerances of ±0.005 inches, minimizing waste and efficiently preparing sheets for steel fabrication.
  • Punching
    Delivers precise holes and custom shapes in metal works, supporting thicknesses up to 0.5 inches. This service ensures consistency for high-volume runs, enhancing our metal fab shop’s versatility.
  • Sawing
    Handle diameters up to 24 inches, essential for structural steel fabricators. We ensure precise cuts with tolerances within ±0.02 inches, ideal for beams, columns, and other elements in structural steel fabrication.
  • Laser Cutting Services
    Uses advanced CO2 and fiber lasers for precise custom fabrication, handling materials up to 1 inch thick with tolerances of ±0.002 inches, delivering clean, burr-free edges.
  • Grinding
    Exceptional surface finishes with an Ra value of 0.8 µm, ensuring precise edge preparation and enhancing the structural integrity and appearance of finished parts, ideal for industrial fabricators.

Forming

  • Bending
    We bend metal sheets up to 0.5 inches thick with ±0.01 inches tolerances, crucial for precision metal works ensuring seamless assembly.
  • Stamping
    Our high-tonnage stamping presses handle sheet metal work up to 0.5 inches thick, creating precise shapes quickly with ±0.005 inches accuracy.
  • Roll Forming
    The cross sections that can be formed in our sheet metal shop from strips are continuous ones and they range from 0.125 inches thick while its width is 24 inches. We control the dimensions to +/ – 0.005 inches, which is very important for precision metal works and steel fabrication projects.
  • Curling
    Rounds corners on sheet metal parts up to 0.1 inches thick, ensuring safety and aesthetics. This minimizes sharp edges that could compromise structural integrity and reduces stress concentrations in custom fabrication jobs.
  • Spinning
    Metal spinning shapes symmetrical items like cones and cylinders from flat metal discs up to 0.25 inches thick. Tolerances are within ±0.02 inches, making it efficient for precision sheet metal fabrication.

Jointing

  • Welding
    TIG (Gas Tungsten Arc Welding) is essential in stainless steel fabrication, handling materials up to 0.25 inches thick and producing clean, high-quality welds. GMAW (gas metal arc welding) and SMAW processes are for thicker materials where strong joints are demanded. Electric resistance welding (ERW) it is typically used for thinner materials or where specific welding requirements such as spot welding are needed.
  • Fasteners
    As industrial fabricators we utilize a comprehensive range of industrial hardware and fasteners supply, including specialty hardware like big bolts to create reliable joints.
  • Riveting
    Riveting is suitable for creating strong and lasting joints in metal works up to 0.5 inches thick with high accuracy, which is important especially when the structure has to be shear resistant.

Welding Excellence

According to ASTM standards A36/A36M for steel fabrication and AWS D1.1:2020, achieving precise tolerances is crucial. Our skilled welders ensure adherence to these standards, delivering top-notch custom fabrication. Mastering these elements elevates welding fabrication to unparalleled levels of excellence for metal fabricators like us, ensuring high quality and enhanced production output.

We will help you build your advantage with Non Destructive Testing (NDT) :

  • Ultrasonic testing
  • Radiography 
  • Magnetic particle testing
  • Penetrant testing 

Comprehensive Welding Quality Procedures

Our welding quality systems are crucial for our welding services. From standard weld engineering designs to custom welding projects, each step is vital. AWS welder qualification compliant procedures like WPS, WPQ, and PQR ensure meticulousness in TIG, gas metal arc welding, and SMAW. Electric resistance welding in our shop meets strict QA protocols, with third-party inspections validating excellence.

Welding Procedure Specification (WPS)

Includes details such as welding processes, welding positions, base metal specifications, filler metal specifications, preheat and interpass temperatures, welding techniques, and post welding treatments

Procedure Qualification Record (PQR)

is typically created through a series of tests. It ensures that the welding procedure meets the required standard such as welding parameters, materials used, testing methods, results, and any other relevant details

Welder Performance Qualification (WPQ)

It's a certification process that verifies a welder's ability to produce sound welds using a specific welding process, materials, and joint configurations. Successful completion grants certification, confirming the welders competence

Testing and Examination

Visual examination must precede further inspection methods and mechanical testing to ensure the welding adheres to applicable standards. Subsequently Non destructive and Destructive testing where applicable is carried out

Get in touch