Metal Stamping & Pressed Parts

We provide high-quality, cost-efficient precision metal stamping services, delivering stamping parts in various shapes, sizes, and materials.

Tolerances:

Metal Thickness:

- Thin (≤ 0.020″): ±0.001″
- Medium (0.020–0.125″): ±0.002–0.005″
- Thick (≥ 0.125″): ±0.005–0.010″

Dimensions and Features:

- Precision: ±0.001–0.005″
- General: ±0.005–0.015″
- Large parts: ±0.015–0.030″

Hole Tolerances:

- Punched: ±0.002–0.005″ (varies by hole size and
  thickness)

Flatness and Warpage:

- Typically: ±0.010–0.030″ (material and process
  dependent)

Production output: < 5,000 units per hour and over 50,000 parts daily.

Stamping parts capacity: 3 tons to 200 tons, suitable for a wide range of precision metal products

Material thicknesses: 0.5 mm to 15 mm range possible in our precision stamping division

Servo technology: Maximizes energy thrust and enhances metal forming capacity, delivering precise force for tight tolerances in sheet metal stamping and heavy gauge metal stamping

Our team’s combined experience of over 50 years in stamping design for custom metal stamping ensures that your precision metal products are crafted with optimal cost efficiency

Metal forming
Sheet metal stamping
Heavy gauge metal stamping
Stainless steel stamping
Aluminum stamping

And others

Carbon steel
Pre coated Galvanized
Stainless steel
Aluminum
Copper
Beryllium Copper
Brass
Phosphor Bronze
Nickel and nickel alloys
Ferrous and non ferrous metals
Inconel
Hastelloy

Comprehensive Metal Works

As an industrial metal supply co, we offer end-to-end solutions:

Whether the project is for aluminum stamping, stainless steel stamping, precision stamping, stamping brass, custom metal stamping or simply making metal stamping blanks, we do it all

Laser cutting service (up to 20 mm thickness) and plasma cutting (up to 150 mm thickness)

Welding, bending, drilling, forming, machining, tooling, rolling, or assembly
Zinc plating, hot dip galvanizing, and powder coating services

Zero defect culture

Training & Real time monitoring: Our Sheet metal stamping employees are regularly trained in zero defect principles, improving attention to detail and reducing errors.
Advanced systems track performance in real time, ensuring immediate detection and correction of potential issues in our precision metal stamping division
Precision in Tooling: Accurate tooling setup and maintenance to ensure consistent, high-quality stamped parts

Our emphasis of zero defect in our progressive stamping guarantees quality of more than 50,000 stamping parts produced daily

Tool Lifecycle Maintenance

Rigorous compliance towards preventative maintenance plan, whether for progressive stamping or transfer press stamping
This includes: Stamping tools sharpening, Clearance checks, Alignment verification, Lubrication, Wear component replacement ensuring precision metal stamping
With progressive die stamping we achieve strict tolerances (e.g., ±0.05mm) for our stamped parts
Regular stamping design reviews are crucial to ensure that specifications are met, and that tools provide for consistent production quality.

Cost Down Exercises in Stamping Parts

Stamping Design Optimization by Leveraging advanced stamping design techniques and finite element analysis (FEA)
Design for Manufacturability (DFM): Use DFM principles on stamping design to reduce the complexity of stamping parts and improve on the ease of manufacturing
Implement progressive stamping to reduce the number of stages, thereby cutting cost per precision metal product produced
Cycle time reduction by optimizing press settings and tooling clearances for precision metal stamping

Prototyping of Stamping Parts

Pre-production prototyping ensures stamping design requirements are met before full-scale production: CAD modeling, Tool path simulation, Prototype die fabrication, Material testing, Feedback integration
In Progressive Die stamping it involves creating a complex, multi-station die with detailed CAD models and die simulation
In Stage Tooling Prototyping it focuses on designing and testing individual stages, using CAD models and simulations to ensure each stage functions correctly
Prototyping helps guarantee that the precision metal products we output are manufactured to the required standards.

Process eliminations

Process eliminations in metal stampings focus on removing redundant or inefficient steps.

Involves : re-engineering metal forming sequences such as piercing, blanking, drawing, coining, lancing, deep drawing and embossing.
Integrating several operations into single progressive stamping that cuts down on setup time and handling.
Use of CAD and FEA to look for improvement in the stamping tooling design

Reverse Engineering

Reverse engineering capabilities for creating stamping parts from client samples, with 3D scanning and modelling technologies
Stamping tooling analysis and prototyping where required is done by our toolmakers and engineers to finalize the stamping design.
Tooling Department of our precision metal stamping division then initiates tool construction.
Pilot batch production validates the stamping design and process for sheet metal manufacturing before moving to full-scale production.
Subsequently the tooling is released for full-scale production of your stamping parts

Comprehensive Component Consultancy

Designing & Prototyping
3D Modelling for visualization and design validation
SolidWorks SP3 2020 for precise part and assembly modelling
FEA (Finite Element Analysis) for stress, thermal and vibration analysis

We adhere to 5S principles (Sort, Set in order, Shine, Standardize, Sustain) and the Japanese “Monozukuri” philosophy, prioritizing precision, consistency, and continuous improvement in all our metal forming processes.

This approach translates into exceptional quality in metal stamping and sheet metal manufacturing, maintaining consistent production output and superior measurable quality in all our sheet metal parts.